Carburizing Heat Treatment Gear Teeth Grinding Services Offering Backlash 0.2mm Precision for Durable and Gear Systems

Product Description:

Spiral Bevel Gears are precision-engineered mechanical components designed to transmit power efficiently between intersecting shafts, typically at a 90-degree angle. These gears are distinguished by their curved, spiral-shaped teeth, which offer smoother and quieter operation compared to straight bevel gears. Our Spiral Bevel Gears are manufactured using high-quality steel, ensuring exceptional strength and durability for demanding industrial applications.

One of the critical attributes of our Spiral Bevel Gears is the pressure angle of 20°, which is a standard in gear design that balances load capacity and smoothness of operation. This pressure angle optimizes the contact ratio between gear teeth, resulting in reduced stress and enhanced performance under varying loads. The precise geometry of the teeth is based on an involute tooth profile, which is renowned for its ability to maintain consistent velocity ratios and minimize friction during meshing. This involute profile ensures reliable transmission of torque and rotational motion with minimal backlash.

The axial pitch of our Spiral Bevel Gears is carefully set at 2.5, which defines the distance between corresponding points on adjacent teeth measured along the gear’s axis. This parameter is crucial in achieving accurate alignment and proper engagement of the gear teeth, thereby maximizing efficiency and reducing wear over time. Maintaining an optimal axial pitch contributes significantly to the longevity and operational stability of the gear assembly.

In terms of material properties, our Spiral Bevel Gears are crafted from premium-grade steel, which is selected for its superior mechanical characteristics, including high tensile strength, toughness, and resistance to fatigue. To further enhance their performance, the gear surfaces undergo a specialized hardening process to achieve a surface hardness rating between 58-62 HRC. This high surface hardness level dramatically improves wear resistance, allowing the gears to withstand heavy loads, high speeds, and harsh operating conditions without compromising structural integrity.

The production process for our Spiral Bevel Gears includes advanced gear teeth grinding techniques, which are essential for achieving the precise tooth geometry and surface finish required for optimal gear meshing. Gear teeth grinding ensures tight tolerances, smooth tooth surfaces, and accurate tooth profiles, which collectively reduce noise, vibration, and heat generation during operation. This meticulous finishing process not only enhances the gear’s efficiency but also extends its service life by minimizing the risk of premature failures.

Our Spiral Bevel Gears are widely used in various applications such as automotive differentials, aerospace transmissions, industrial machinery, and robotics, where reliable and efficient power transmission is paramount. The combination of a 20° pressure angle, involute tooth profile, 2.5 axial pitch, and 58-62 HRC surface hardness makes these gears ideally suited for high-performance environments requiring precision and durability.

In summary, our Spiral Bevel Gears represent a perfect blend of advanced engineering, superior materials, and meticulous manufacturing processes. The use of steel material, combined with a hardened surface hardness range of 58-62 HRC, ensures robustness and longevity. The involute tooth profile and 20° pressure angle contribute to smooth, efficient power transmission, while the 2.5 axial pitch guarantees accurate tooth engagement. Additionally, gear teeth grinding plays a vital role in achieving the high-quality finish and dimensional accuracy that our customers expect. Whether for industrial machinery or specialized equipment, our Spiral Bevel Gears deliver dependable performance, reduced maintenance needs, and exceptional value.

Features:

• Product Name: Spiral Bevel Gears
• Pressure Angle: 20°
• Axial Pitch: 2.5
• Face Width: 50mm
• Coating: None
• Backlash: 0.2mm
• Manufactured to ISO 6-7 Grade standards
• Ideal for use in Gearbox Spare Parts applications

Technical Parameters:

Applications:

The Spiral Bevel Gears offered by OEM, model number CUSTOM, are precision-engineered conical gears designed to meet a wide range of industrial applications. Manufactured in China and certified with QC standards, these gears ensure high performance and durability. With a material composition of high-quality steel and a hardness rating of 58-62 HRC, these helix conical gears exhibit exceptional strength and wear resistance, making them ideal for heavy-duty use.

These conical gears feature an axial pitch of 2.5 and a module size of 8, with an accuracy grade of DIN 6, ensuring precise meshing and smooth torque transmission. The number of teeth on each gear is 20, which contributes to efficient power transfer and reduced noise during operation. Packaged securely in plywood crates, these gears are protected during transportation, ensuring they arrive in perfect condition.

Typical application occasions for these spiral bevel gears include automotive differentials, aerospace mechanisms, industrial machinery, and power tools. Their design allows for the transfer of motion between intersecting shafts, making them suitable for scenarios requiring a change in the axis of rotation. The helix conical gear design also allows for quieter operation and higher load capacity compared to straight bevel gears, which is crucial in precision equipment and heavy machinery.

OEM’s spiral bevel gears are particularly beneficial in scenarios where reliable performance under high stress is required. This includes manufacturing equipment, mining machinery, and agricultural machinery, where conical gears are subjected to significant torque and load variations. The 58-62 HRC hardness ensures the gears maintain their integrity over prolonged use, minimizing downtime and maintenance costs.

With a supply ability of 800 sets per month and a minimum order quantity of just 5 sets, these spiral bevel gears are accessible to both large-scale manufacturers and smaller enterprises. The price of $200 per set, combined with flexible payment terms via T/T and a delivery time of 70 days, makes these gears a cost-effective choice for businesses seeking high-quality spiral bevel gears for various industrial applications.